We start with high-quality biodegradable cellulose acetate—a plant-based material made from cotton and wood fibers. We custom-select sheets for their color depth, pattern, and flexibility. Once cut, the acetate pieces are left to rest and acclimate to stabilize their moisture content. This helps reduce warping or shrinking later on.

Frames are rough-cut from acetate sheets using a CNC machine for precision. Both the front shape and temple arms are carved out during this process. The pieces are still raw at this point, with sharp edges and an unfinished surface.

Next, the frames are shaped by hand to refine curves and ensure a smooth fit. Details like lens grooves, hinge pockets, and bevels are added with hand tools and finishing machines.

Frames go through a multi-stage tumbling process—starting with coarse wood chips and polishing compound, and ending with fine soft chips. This softens sharp edges, removes scratches, and starts the deep polish. The last stage of polishing, frames are in a continuous tumble for 7 days, going 24 hours a day.

After tumbling, each frame is individually hand-buffed using cotton wheels and polishing pastes. This step brings out the rich depth of the acetate and gives the sunglasses their final high-gloss finish.

We use high-grade multi-barrel metal hinges, inserted alongside the metal core within the temple arm for added strength and durability. Hinges are then secured using heat-set rivets or screws, depending on the frame design. Once installed, temples are matched, aligned, and adjusted by hand for a smooth, even open/close action.

Our lenses—are custom-cut and inserted into each frame. We ensure a tight fit and perfect alignment for visual clarity and comfort.

Every pair goes through a final hand inspection for alignment, polish, hinge tension, and lens clarity. Approved frames are then cleaned, bagged, and packaged with care—ready to ship.